Machine tool - Cutting, Grinding, Drilling

machine tool

Table of Contents

Introduction
History
Machine-tool characteristics
Cutting tools
- Tool materials
  - Carbon steel
  - High-speed steel
  - Cast alloys
  - Cemented tungsten carbide
  - Oxides
  - Diamonds
- Cutting fluids
Basic machine tools
- Turning machines
- Shapers and planers
- Drilling machines
- Milling machines
- Grinding machines
- Power saws
- Presses
Modifications of basic machines
- Turret lathes
- Multiple-station machines
- Gang drills
- Production millers
Special-purpose machines
- Gear-cutting machines
- Broaching machines
- Lapping and honing machines
- Boring machines
Automatic control
- Tracer techniques
- Numerical control (NC)
Computer-aided machining
- Computer numerical control (CNC)
  - Adaptive control
  - Machining centres
  - Computer-aided design and computer-aided manufacturing (CAD/CAM)
- Robots
- Flexible manufacturing system (FMS)
- Computer-integrated manufacturing
Nonconventional methods of machining
- Electrical methods of machining
  - Electron-beam machining (EBM)
  - Electrical-discharge machining (EDM)
  - Electrochemical machining (ECM)
  - Ion beam machining (IBM)
  - Laser machining (LM)
  - Plasma arc machining (PAM)
- Other methods of machining
  - Ultrasonic machining (USM)
  - Chemical machining (CHM)
  - Photochemical machining (PCM)
  - Water-jet machining

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In order to remove chips from a workpiece, a cutting tool must be harder than the workpiece and must maintain a cutting edge at the temperature produced by the friction of the cutting action. Steel with a carbon content ranging from 1 to 1.2 percent was the earliest material used in machine tools. Tools made of this carbon steel are comparatively inexpensive but tend to lose cutting ability at temperatures at about 400° F (205° C). In 1900 the introduction of high-speed steel permitted the operation of tools at twice or three times the speeds allowable with carbon steel, thus ...(100 of 6816 words)

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